Cracking the pain points of photovoltaic power station operation and maintenance in high pollution industries, Huibo Robot Group opens up a new era of intelligent cleaning_News_广东汇博机器人技术有限公司

News Cracking the pain points of photovoltaic power station operation and maintenance in high pollution industries, Huibo Robot Group opens up a new era of intelligent cleaning
Cracking the pain points of photovoltaic power station operation and maintenance in high pollution industries, Huibo Robot Group opens up a new era of intelligent cleaning
2025.05.29
Digital intelligence is a key booster for building future industrial competitiveness. From April 15th to 16th, at the 137th Canton Fair, the intelligent cleaning solution for photovoltaic panels launched by Huibo Robot Group attracted widespread attention.


Driven by the "double carbon" goals, the construction of photovoltaic power stations on factory rooftops is accelerating in heavy industrial sectors such as thermal power and steel. However, the industry problem of severe pollutants like bird droppings and iron filings causing up to 30% power generation loss has consistently constrained the economic benefits of power stations.


Facing this dilemma, Huibo Robot Group has innovatively introduced an intelligent cleaning solution for photovoltaic panels. By applying its self-developed dedicated operating system for intelligent industrial mobile robots, the solution breaks through the traditional manual cleaning predicament with an all-weather autonomous operation mode, opening up a new path for the operation and maintenance of photovoltaic power stations in high-pollution scenarios.



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Fig.: On-site status.



Ⅰ. Industry Dilemma – Challenges of Traditional Cleaning Models

1. Economic Costs: The Dilemma of Unbalanced Revenue and Expenditure

The frequency of traditional manual cleaning far lags behind the accumulation rate of pollutants. Digital intelligence serves as a key booster for building future industrial competitiveness. From April 15th to 16th, at the 137th Canton Fair, the intelligent cleaning solution for photovoltaic panels launched by Huibo Robot Group attracted extensive attention.


Driven by the "double carbon" goals, heavy industrial sectors such as thermal power and steel are accelerating the construction of rooftop photovoltaic power stations in factories. However, the industry challenge of severe pollutants like bird droppings and iron filings causing up to 30% power generation loss has consistently constrained the economic benefits of power stations.


Facing this dilemma, Huibo Robot Group has innovatively introduced an intelligent cleaning solution for photovoltaic panels. By applying its self-developed dedicated operating system for intelligent industrial mobile robots, the solution breaks through the predicament of traditional manual cleaning with an all-weather autonomous operation mode, opening up a new path for the operation and maintenance of photovoltaic power stations in high-pollution scenarios. The annual cleaning frequency of manual methods is only 4-12 times, and the cleanliness after a single cleaning can only be maintained for 5-7 days, resulting in photovoltaic power stations being in a power generation decay state for about 1/3 of the year, which significantly undermines economic benefits.


Meanwhile, the high risk of working at heights has made safety hazards in cleaning work ever-present. For example, a steel plant paid over one million yuan in insurance compensation for a cleaning accident in 2024, imposing a heavy burden of hidden costs on the enterprise.


2. Technical Shortcomings: Inevitable Quality Risks

During manual cleaning, missed cleaning issues frequently occur, with a missed cleaning rate exceeding 15%. This leads to significant dust accumulation at the edges of PV modules, forming a "black edge effect" that accelerates cell aging and severely impacts service life and power generation efficiency.


Additionally, industry surveys show that 75% of enterprises report cleaning personnel lack professional training. Due to the absence of necessary expertise and skills, non-standard operations by cleaners frequently trigger secondary failures such as hidden cracks and PID (Potential Induced Degradation) effects, further escalating O&M risks and costs for power stations.

3. Health Threats: Non-negligible Personnel Safety

In heavy industrial environments like steel plants, the PM2.5 concentration exceeds three times the national standard. Traditional cleaning methods result in a pneumoconiosis incidence rate among workers 2.6 times the industry average. This not only seriously threatens employee health but also imposes potential labor risks and social responsibility pressures on enterprises, emerging as a key factor constraining the sustainable development of traditional cleaning models.


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Fig.: Traditional manual cleaning mode.



Ⅱ. Game-changer – Huibo Intelligent Cleaning System

1. All-terrain Adaptive Robot Cluster

Huibo's intelligent PV cleaning robots adopt self-developed gear motor structures, enabling them to easily traverse complex terrains such as 50mm component misalignments, 25° slopes, and cable trays, boasting strong environmental adaptability. With an IP65 protection rating, they operate stably in iron powder-laden steel plant environments, carrying out continuous daily cleaning to safeguard the long-term cleanliness of PV power stations.

2. Smart O&M Management Platform

① The digital twin system real-time and accurately maps the power station's operational status, dynamically optimizing cleaning paths via AI algorithms to significantly improve cleaning efficiency.
② The intelligent pollutant recognition system automatically issues graded warnings for pollutants. When dust concentration exceeds the threshold, it swiftly activates the emergency cleaning mode to ensure the station remains in optimal operation at all times.
③ The remote OTA (Over-The-Air) upgrade function enables continuous iterative optimization of algorithms. In pilot power stations, cleaning efficiency has increased by 30% within the past six months, demonstrating remarkable effectiveness.


The intelligent cleaning system increases the effective cleaning frequency to 4 times monthly, ensuring the light transmittance of PV modules remains at a high level to provide a solid guarantee for efficient power generation. Paired with the IV curve diagnosis function, it accurately pre-warns of string anomalies in advance, effectively extending the power station's service life cycle.

3. Full Life Cycle Value Enhancement

The intelligent cleaning system raises the effective cleaning frequency to 4 times monthly, ensuring the light transmittance of PV modules is consistently maintained at a high level, providing a solid foundation for efficient power generation. Combined with the IV curve diagnosis function, it enables precise early warning of string abnormalities, effectively prolonging the power station's service life cycle.


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According to the field measurement data of the steel plant's power station, after applying Huibo's intelligent cleaning system, the annual power generation has increased by 30%, the investment payback period has been significantly shortened, and the economic benefits and return on investment (ROI) of the power station have been remarkably improved.



Ⅲ. Industry Inspiration – Intelligent O&M Reconstructing Industrial Ecology

The successful application of intelligent O&M solutions in steel enterprises marks the official entry of PV O&M in heavy pollution scenarios into a new era, leading the industry toward a brand-new development journey.


Huibo Robot Group has innovatively established an advanced three-in-one management model of "intelligent equipment + cloud platform + data analysis," achieving comprehensive and intelligent management of PV power station O&M. This has significantly improved management efficiency and the scientificity of decision-making.


Meanwhile, the group actively explores a revenue-sharing business model of "cleaning services + power generation profit sharing," creating new win-win cooperation opportunities for enterprises and clients. This strongly promotes the sustainable development of the PV O&M industry.


Facing the new energy sector, Huibo Robot Group will leverage advanced technologies and innovative services to provide comprehensive and high-quality intelligent O&M solutions for rooftop PV power stations in thermal power, coke, steel, and other enterprises. It is committed to contributing to the green and sustainable development of the industry.
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